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Batch Foaming Machine

Automatic PU Batch Foaming Machine The SAF-3T8G is an automated production system engineered for the high-precision manufacturing of polyurethane foam blocks. Designed for mattress factories, this machine uses precision metering to create uniform foam batches with superior cell structure, ensuring consistent density and quality for every block produced.

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    SKU: SAF-3T8G Categories: ,

    PU Foam Production

    All common mattress foam types including Comfort Foam (15-30 kg/m³), High Resilience HR Foam (30-40 kg/m³), and Memory Foam (40-50 kg/m³) used in professional mattress and furniture manufacturing.

    CAPACITY
    96Blocks/8h(150 m³/day)

    Foam Density
    8-50kg/m³

    Automatic-Batch-Foaming-Machine-PU-Foam-Making-Machine-quadrate-mould
    Automatic-Batch-Foaming-Machine-PU-Foam-Making-Machine-round-mould

    8-COMPONENT AUTOMATIC FEEDING

    Advanced 8-component chemical feeding system with ±0.5% metering precision. This automated process eliminates manual weighing errors, ensures batch-to-batch consistency, and significantly reduces chemical waste during production runs.

    HIGH-SPEED MIXING HEAD

    Operating at speeds up to 3,000 RPM, the high-efficiency mixing head ensures a superior foam cell structure, delivering improved physical properties and enhanced durability for consistently high-quality finished foam blocks.

    100+ RECIPE STORAGE (HMI)

    The touchscreen HMI includes expanded memory capable of storing 100+ unique foam recipes. Operators can instantly recall and switch between densities and formulations, exceeding the typical 6-20 recipe capacity of standard machines.

    Ideal For Stable Mattress Foam Block Production

    Industrial Polyurethane Batch Foaming Machinery

    High-speed mixing and controlled temperature management support stable foam formation and consistent block output for mattress manufacturing.

    SPECIFICATION

    Capacity

    96blocks/8h (150m³/8h)

    Mixing Speed

    3000r/min

    Save Formula

    100 groups

    Volume

    PPG-3T/POP-3T/TDI-2T/MC-1T

    Foaming Density

    8-50kg/m³

    Mixing Tank Capacity

    280L

    FAQs

    Is the chemical feeding accurate?

    Yes. The 8-component system provides ±0.5% metering precision to maintain stable density and foam consistency.

    How does the 100+ recipe storage help?

    It allows you to save exact settings for each mattress foam density. Operators can recall formulas directly without resetting parameters.

    Do You Offer Installation?

    Self-Installation:
    Detailed installation manual with photos
    Installation video tutorials
    Remote technical support via video call

    On-Site Installation:
    Our technician travels to your facility
    Complete installation
    Operator training
    Test running and optimization

    What Is The Warranty Period For Your Batch Foaming Machine?

    We provide a standard warranty period of 12 months from the date of installation, covering any manufacturing defects and ensuring customer satisfaction.

    What Is The Lead Time For Delivery After Placing An Order?

    The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.

    Can I produce high-density memory foam with this system?

    Yes. The combination of the 30kW high-performance motor and the 3000 RPM mixing head provides the necessary torque and mixing intensity to handle the higher viscosities associated with luxury memory foam and high-resilience (HR) grades.

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