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Ultrasonic Quilting Embossing Machine
GENMAX UM4 Ultrasonic Quilting Embossing Machine bonds fabrics without needles or thread. It uses ultrasonic technology instead. UM4 features a simple touch screen for easy operation. It handles materials up to 1000 GSM thickness. Production speed is 3 to 5 times faster than traditional quilting methods. The system runs at 300-1200 meters per hour. It works with synthetic fabrics, non-woven materials, polyester, cotton, and spray-bonded textiles. You can create crystal-clear patterns with custom designs.UM4 Ultrasonic Quilting Machine produces firmly bonded, tear-resistant products. Finished items are ready for immediate use. It's perfect for home textiles, mattresses, bedding, apparel, electric blankets, and automotive interiors. Each purchase includes complete installation and training. GENMAX experienced engineers provide full support. UM4 operates reliably worldwide.
Single Needle Continuous Quilting Machine
DZ5 is a full automatic feeding system high speed single needle quilting machine for high end luxury mattress, home textile and upholstery works. DZ5 performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length.
With the ability of quilting very different products, DZ5 offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.
Your mattresses, headboards, comforters will overtop among others with the aspects of stitch quality, pattern designs, sustaining quality as well as your efficiency.
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Lock Stitch Shuttle Multi Needle Quilting Machine
The YS Series Shuttle Multi Needle Quilting Machine is engineered for manufacturers seeking high-speed, precision quilting for premium mattresses, home textiles, and upholstery. Combining advanced automation, robust construction, and user-friendly controls, the YS model delivers exceptional productivity and consistent, beautiful results.
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Mattress Overlock Flanging Machine
KB Series Heavy-Duty Flanging Machine sews ultra-thick mattress panels up to 90mm with HO HSING servo motor at 4,500 rpm. Features automatic presser foot lifting, encoder-controlled needle positioning, and vacuum removal system for mattress, upholstery, and home textile applications.
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Single Needle Frame Type Mattress Quilting Machine
DZ-ZA is a next-generation single needle frame type mattress quilting machine, engineered for both speed and versatility. With a moving sewing head and frame, the DZ-ZA accelerates quilting by reducing the weight of moving parts, ensuring precise and efficient operation on every product.
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GENMAX supplies bedding production machines for manufacturers of quilts, duvets, comforters, pillows and mattress toppers — the "top of the bed" product range that sits alongside mattress production. Equipment covers fibre opening and filling, panel quilting, edge closing and finished-product packing, supplied as individual machines or as a matched line.
Where These Machines Fit
Top-of-bed production runs on a different rhythm from mattress assembly. Volumes are higher, margins per unit are thinner, and product changes are frequent — a plant may run a hotel duvet order in the morning and a retail comforter SKU in the afternoon. Equipment has to change over fast and hold consistent fill weight, because fill weight is what the buyer inspects.
Many mattress factories add this line to use existing sales channels and factory space, since the customer buying mattresses is usually buying pillows and toppers from someone.
Our Bedding Machine Range
Fibre Opening & Filling Machines
Open and card polyester fibre, then meter it by weight into quilt shells, pillow cases and topper panels. Consistent fill weight across every unit is the specification that matters here.
Quilting Machines for Bedding Panels
Multi-needle and ultrasonic quilting for comforter and duvet panels, in the working widths used for single through king. Ultrasonic quilting needs no thread or bobbins, which removes a consumable and a stoppage cause from high-volume runs.
Edge Closing & Border Sewing
Closes the perimeter of quilts, duvets and toppers after filling, with automatic corner handling.
Bedding Packing Machines
Compression, bagging and sealing for finished quilts, duvets, comforters and pillows. Compressed packing cuts carton volume substantially, which changes freight economics on export orders of high-loft product.
Tell us your product range, daily output and whether you are adding to an existing mattress plant or setting up a dedicated bedding line — our engineers will configure the equipment and send a layout.
Frequently Asked Questions
Can one line produce quilts, duvets and comforters?
Yes. These products differ mainly in fill weight, shell fabric and quilting pattern, all of which are changeover settings rather than different machines. Pillows need a dedicated filling station because the fill is blown rather than layered.
How accurate is the fill weight control?
Metering accuracy depends on fibre type and machine configuration; typical tolerance on polyester fill is within 【__】% of target weight. We confirm against your actual fibre before shipment.
Do you supply complete bedding lines or individual machines?
Both. See our home textile production line and pillow filling production line for complete configurations, or order individual stations to fill a gap in an existing line.
What certification do the machines carry?
CE certification as standard, with voltage and frequency configured for your destination country.
