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Mattress Tufting Machine
GENMAX offers two mattress tufting machine models for different production needs. The CKJ is a pneumatic semi-automatic model processing 8–12 mattresses per hour — suited for flexible, smaller-scale operations. The ACKJ is fully automatic with Schneider Electric control and 4-axis button movement, completing one full buckle cycle in just 25–30 seconds — built for high-throughput production lines.
Customer Service
Share your contact information – our engineers respond 24/7.
For High-end Mattresses
Compatible with all major mattress types — pocket spring, bonnell spring, latex, memory foam, and sponge — supporting all standard sizes from single to king. Both models also handle sofa cushion tufting and futon tufting applications. Choose the CKJ semi-automatic model for flexible operations, or the ACKJ fully automatic model for high-throughput production lines.
PNEUMATIC PRECISION SYSTEM
Both models operate at 0.5–0.8 MPa, delivering consistent tufting force and repeatable button placement across every mattress and every shift.
WIDE MATTRESS COMPATIBILITY
Handles all major mattress types — pocket spring, Bonnell, latex, memory foam, and sponge — across the full range of standard commercial sizes.
ERGONOMIC PRODUCTION DESIGN
Built to reduce operator fatigue: the CKJ self-lifts and tilts automatically, while the ACKJ adds a rear elevating platform for easy loading.
SPECIFICATION
Fully Automatic
ACKJ
Capacity | 12–15 mattresses/hr |
Tufting Method | Fully automatic button insertion |
Drive | Pneumatic |
Operators | 1 operator |
Cord Feeding | One-step cord placement |
Positioning | Self-aligned, precise positioning |
Tuft Threading | Single-pass smooth threading |
Efficiency | Higher operating efficiency |
Lifting Platform | Integrated lifting platform |
Button Movement | 4-axis movement (Up/Down/Left/Right) |
Button Spacing | ~300 mm adjustable |
Max. Mattress Size | 2200 × 2000 × 400 mm (Customizable) |
Electrical | Schneider Electric |
Air Pressure | 0.5–0.8 MPa |
Dimensions | 2400 × 4800 × 2800 mm |
Weight | 1800 kg |
Semi-Automatic
CKJ
Capacity | 8–12 mattresses/hr |
Tufting Method | Manual button threading |
Drive | Pneumatic |
Operators | 2 operators |
Cord Feeding | Additional manual punching required |
Positioning | Manual positioning |
Tuft Threading | Multi-step threading process |
Efficiency | Lower operating efficiency |
Lifting Platform | Not included |
Button Movement | 4-axis movement (Up/Down/Left/Right) |
Button Spacing | — |
Max. Mattress Size | 2000 × 1800 × 500 mm |
Electrical | — |
Air Pressure | 0.5–0.8 MPa |
Dimensions | 3850 × 2255 × 1920 mm |
Weight | 1000 kg |
Tufted Mattress Machine Gallery
GENMAX Mattress Tufting Machines — Exported to 50+ Countries
Mattress Tufting Machine — Factory Demo
GENMAX supplies semi-automatic and fully automatic mattress button tufting machines to manufacturers in Southeast Asia, the Middle East, Africa, South America, and Europe. Both CKJ and ACKJ models ship with CE certification and are compatible with local power specifications. For buyers sourcing tufted mattress making equipment, sofa cushion tufting machines, or futon tufting solutions, GENMAX provides factory-direct pricing with full after-sales support.
FAQs
Does the CKJ require manual lifting?
No. The CKJ works at ergonomic conveyor height, then lifts and tilts by itself — eliminating manual heavy lifting, reducing fatigue, and preventing back strain.
What mattress types and sizes does it handle?
All major types: pocket spring, Bonnell spring, latex, memory foam, and sponge. Max standard size: 2,000 × 1,800 × 500 mm. Custom sizes available.
What tufting button materials are compatible?
Both woolen buttons and felt buttons — no configuration changes required between materials.
What tufting accessories are compatible with GENMAX machines?
Both CKJ and ACKJ models support standard mattress tufting needles, woolen or felt tufting buttons, and tufting washers (rosettes). No adapter or modification is required when switching between button styles.
Can the machine be used for sofa cushion or futon tufting?
Yes. While designed primarily for mattress production, both models handle sofa cushion tufting and futon tufting applications. The adjustable button spacing and multi-axis movement support a wide range of upholstery projects.
What Is The Warranty Period For Your mattress tufting machine?
We provide a standard warranty period of 12 months from the date of installation, covering any manufacturing defects and ensuring customer satisfaction.
What Is The Lead Time For Delivery After Placing An Order?
The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.
What is the difference between the CKJ and ACKJ?
The CKJ is a pneumatic semi-automatic tufting machine suited for flexible operations, processing 8–12 mattresses per hour. The ACKJ is fully automatic with Schneider Electric control, 4-axis button movement, and a rear elevating platform — designed for higher-throughput production with consistent automated cycles of 25–30 seconds per button.
