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PU Polyurethane Horizontal Circular Cutting Machine
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Profile Foam Cutting Machine

The GENMAX PC Series Profile Foam Cutting Machine is an industrial foam profiling machine that cuts Wave & Egg and 7-Zone patterns into PU, PE, PVC, and other soft flexible foams. Custom roller patterns are available on request. It profiles mattress cores, foam sheets, and web materials with consistent accuracy for bedding, insulation, packaging, and furniture production.

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    SKU: PC Categories: , ,
    Wave & Egg and 7-Zone Foam Profiling for Bedding, Furniture, and Packaging

    Egg-Crate, Wave & 7-Zone Profile Foam Production

    Profile Foam Cutting Machine — 7-Zone Pattern Demo

    Uzbekistan Customer Review — GENMAX PC Series

    WHAT WE OFFER

    PC Series Profile Foam Cutting Machine — Key Features

    GENMAX PC Series cutting foam up to 200mm thick

    Handles Thick Foam Easily

    Processes foam up to 200 mm thick on the PC-01 for diverse products.
    Profile roller tooth depth 30-80mm for deep foam contours

    Deep Profile Capability

    Roller tooth depth of 30 to 80 mm creates pronounced, deep contours.
    PC Series cutting 60D high-density foam with precision

    High-Density Foam Compatible

    Maintains precision when cutting 60D and other standard foam grades.
    GENMAX PC Series profiling shaft running at 30m/min

    Exceptional Cutting Accuracy

    Delivers smooth, accurate profile cuts for consistent, clean output.
    GENMAX PC Series profiling shaft running at 30m/min

    Stable & Efficient Operation

    Precision profiling shaft keeps a stable feed at speeds to 30 m/min.
    Optional automatic feeding and winding system for PC Series

    Optional Automated Workflow

    Automatic feeding and collection winder boosts foam handling speeds.

    SPECIFICATION

    Cutting Foam Width

    2150 mm

    Cutting Thickness

    0-200 mm(PC01) 20-150mm（PC-02）

    Turning Speed

    0-30m/min

    Total Power

    10.74 kW

    Machine External Size

    L4800*W1300*H1600mm

    Applicable Materials

    PU, PE, PVC, Viscoelastic Foam

    Egg Crate, Wave & 7-Zone Foam

    Foam Profile Cutting Results — Finished Products

    Wave profile foam sheet cut by GENMAX PC Series
    Pyramid profile foam sheet for acoustic insulation
    7-zone profile foam mattress core produced by GENMAX
    Mattress, Furniture, Packaging & Insulation

    Profile Foam Cutting Machine Applications

    Egg-crate foam mattress topper application
    Profile foam seat cushion cut by PC Series machine
    Medical wheelchair cushion foam profiling application
    Acoustic foam panel for soundproofing produced by GENMAX PC Series
    Testimonials

    What Our Customers Say

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    Packaging And Shipping

    GENMAX PC Series profile foam cutting machine packaged for export
    PC Series machine loading for international shipment
    Profile foam cutting machine export packaging — wooden crate
    GENMAX machinery ready for container loading

    FAQs

    What foam materials can the PC Series profile cutting machine process?

    The PC Series processes PU soft foam, PU HR (high-resilience) foam, visco-elastic (memory) foam, PE foam, and rebonded/recycled foam. No mechanical adjustment is needed between material types.

    What profile patterns are available?

    Standard patterns include egg-crate, wave, pyramid, and 7-zone mattress profiles. Custom profile roller sets can be manufactured to your drawing or sample.

    Can the machine be integrated into a production line?

    Yes. The PC Series can be connected upstream to a horizontal slab splitter or downstream to a roll-up/winding station. Contact us for line layout consultation.

    What Is The Warranty Period For Your profile cutting machine?

    We provide a standard warranty period of 12 months from the date of installation, covering any manufacturing defects and ensuring customer satisfaction.

    What Is The Lead Time For Delivery After Placing An Order?

    The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.