Foam Rebonding Machine Recycling Equipment (With Steam)

RF Rebonded Foam-Making Machine recycles conversion plant foam waste by rebonding chips into blocks. Features agitator system preventing crystallization, direct discharge into molds, adjustable press unit for density control, optional silo, weight box distribution, and rectangular or cylindrical molds.

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Description

Foam Rebonding Machine in action at our Central Asian customer’s facility in Uzbekistan

RF02 Foam Rebonding Machine in Action

Impressive 900kg/hr processing capacity with single-operator functionality

Matching Foam Shredding Machine - PS3878

Foam Recycling Equipment Working Process

OPTIONAL

High efficiency Two Sided Mould
Material Auto-feeding
Automatic Glue Spray
Boiler(Standard: Diesel and Electric/Gas Available)
Top Weighting Stock Bin
Material Silo

CUSTOMIZABLE

Mould Tank Size
Capacity of Boiler(Standard：200L)
Adjustable Size Mold

WHAT WE OFFER

Foam Rebonding Machine Features Overview

Steam is introduced from the bottom of the mold

Platform and stair case for easy operation and maintenance

Mixing capacity of 200 kg. at a single time

Applications of Rebonded Foams

High-density rebonded foam

High-density rebonded foam offers exceptional strength for intensive-load applications like sports floors and industrial subfloors. Its dense structure ensures durability while minimizing wear.

Medium-density rebonded foam

Medium-density rebonded foam balances flexibility and strength for comfort and protection. Used in furniture, sound insulation, and packaging, it provides durability and comfort at reasonable cost.

Low-density rebonded foam

Low-density rebonded foam offers flexible properties for less demanding applications like packaging, filling, and sound insulation with easy installation.

Shock absorption&vibration damping

Rebonded foams provide essential shock absorption and vibration damping in subfloors, sports surfaces, and anti-drumming mats. They also excel in sound insulation, offering impact resistance and stability for safety.

Packaging materials

Rebonded foams protect heavy and fragile products during transport with superior compression resistance and flexibility. They effectively absorb shock and vibration, minimizing damage to valuable items.

Furniture and seating comfort

Rebonded foams provide durable seat cushions and mattresses, combining strength with comfort for long-term use. Their recycled materials enhance furniture sustainability while maintaining quality.

Testimonials

What Our Customers Say

18 Mar

Client Success, Foam Machine Client Cases, Uzbekistan

From Foam Waste to Value: Uzbekistan Factory’s Recycling Success with GENMAX

Posted by

Frank

November 14, 2025

Is foam waste piling up in your factory? Disposing of it only increases costs and hurts your bottom line. What...

31 Jul

Client Success, Foam Machine Client Cases, Portugal

GENMAX Fuels Portugal’s Foam Cutting Efficiency

Posted by

Frank

November 14, 2025

Portugal’s mattress industry is known for quality and innovation. Cutting foam materials precisely is very imp...

10 Aug

Client Success, Foam Machine Client Cases, Mexico

Mexican Foam Producers Choose GENMAX

Posted by

Frank

November 14, 2025

Mexico's manufacturing sector continues to strengthen its position as a global production hub, with the polyur...

Packaging And Shipping

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Foam Rebonding Machine Technical Specification

Model	RF02	RF02-2	RF02-2
Mixing Tank Capacity	10m³	10m³	10m³
Mixing Speed	16RPM	16RPM	16RPM
Output	10-15PCS/8H	20-25PCS/8H	35-45PCS/8H
Capacity of Boiler	200L	200L	200L
Top Weighing Stock Bin	No	No	Yes
Mold Tank Quantity	1	2	2
Foam Density	50 to 150 kg/m³	50 to 150 kg/m³	50 to 150 kg/m³
Maximum Oil Jar Pressure	12T	12T	12T
Number of Oil jar	1 units	2 units	2 units

Most Popular Questions

What types of foam waste can be processed?

Our machines handle all types of polyurethane foam waste including mattress scraps, furniture foam offcuts, carpet padding waste, and automotive foam components.

What heating system comes standard with the machine?

All machines come standard with a 200L diesel boiler system. If diesel is not convenient for your facility, we can upgrade to an electric boiler. The electric boiler option is popular for indoor installations or areas with diesel restrictions.

How long does each production cycle take?

A complete cycle takes 15-25 minutes depending on block size and desired density. With dual mold systems, effective cycle time is reduced to 8-12 minutes per block.

What density ranges can be achieved?

Our machines produce rebonded foam with densities from 50 kg/m³ (lightweight applications) to 150 kg/m³ (heavy-duty industrial use). Density is easily adjustable through pressure and chemical ratio controls.

What chemical additives are required?

Standard production uses MDI prepolymer and amine catalyst. We provide supplier recommendations and technical specifications for optimal results.

Do you provide operator training?

Yes, we include 40 hours of comprehensive operator training covering machine operation, maintenance procedures, troubleshooting, and safety protocols.

Can you customize the machine for specific requirements?

Yes, we specialize in customized solutions. Our engineering team provides customized solutions within 72 hours of receiving detailed requirements.

What is the lead time for delivery after placing an order?

The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.

Do you provide after-sales support?

Yes, we offer extensive after-sales support, including technical assistance, maintenance services, and access to spare parts to ensure the longevity of your Tape Edge Machines.

Can you provide references or testimonials from previous customers?

Absolutely! We can provide references and testimonials from our satisfied customers to demonstrate the reliability and performance of our Tape Edge Machines.

Customer Service